Warranty Administration
All of our
parts come with a Warranty.
Longer and better warranties are often
available, please ask!
Our warranty covers sending a replacement
part and getting the other part back.
Please contact us for more specifics.
If you believe you have a
defective or wrong part, please email us at
sales@discountcompressor.com, subject 'Warranty
Issue' so that we may get you out a replacement. It is
our policy to replace ALL defective or wrong parts.
Returning defective or wrong parts WILL BE treated as a
standard return and subject to a restocking fee. No
exceptions.
Returning any installed parts will result in no refund.
No Exceptions. We will arrange to get you a
replacement part if the part fails after installation.
We apologize for this policy but it helps ensure fast
resolution to warranty issues.
Please be sure to include some contact numbers and
emails because our techs will contact you with
troubleshooting tips or to arrange replacement.
Warranty Policy
AC COMPRESSOR WARRANTY
AGREEMENT – READ THOROUGHLY
Failure to follow these 12 steps when installing the
compressor will void your warranty.
1.
MUST clean A/C system with
an approved flush, using an approved flushing method
(R141b and Dura Flush are approved). If an
approved flush is not available, an in line filter MUST
be installed per the instructions included with the
compressor.
2.
MUST replace filter
drier or accumulator. No exceptions, if you do
not buy from us, keep you receipt.
3.
MUST replace orifice tube
or liquid line that contains orifice tube (if
applicable).
4.
Inspect/replace
thermostatic expansion valve & clean inlet screen (if
applicable).
5.
Check for proper air flow
through cooling fins of condenser & radiator (condenser
may need to be replaced, see additional information in
the instructions included with the compressor).
6.
Check for proper fan
clutch or electric fan operation.
7.
Check compressor clutch
air gap before installation (refer to OEM or compressor
manufacturer’s specifications).
8.
Must add correct type &
amount of refrigerant oil (refer to OEM or compressor
manufacturer’s specifications).
9.
After hose assemblies are
attached, turn compressor shaft (not just the clutch
pulley) a minimum of 10 times to clear oil from
compressor (a spanner wrench may be required).
10.
Check compressor clutch
electrical circuit for proper voltage (use either OEM or
compressor manufacturer’s specifications).
11.
Use only R12 or R134a
refrigerant.
12.
Evacuate entire A/C system
for a minimum of 45 minutes if the temperature is above
80 degrees (60 minutes for dual air system or if
temperature in below 80 degrees).
MOST REMANUFACTURED COMPRESSORS DO NOT CONTAIN OIL.
SOME NEW UNITS DO CONTAIN OIL. You MUST add oil
per OEM or compressor manufacturer’s recommendations.
WARRANTY IS VOID UNLESS
THESE DIRECTIONS ARE FOLLOWED
PROPER INSTALLATION IS A
MUST - PLEASE FOLLOW THESE DIRECTIONS
INSTALLATION NOTES:
A compressor is a motor,
like any motor the oil reservoir must be clean and
contain oil. The system (condenser, lines,
etc...,) is the oil reservoir. It all must
be clean. You must flush the lines and condenser
with a liquid flush. We only recommend using a
liquid flush, followed by compressed air.
Use of varsol to clean the condenser and all hoses is
acceptable. It should be followed with a "no
residue" solvent such as Chlorothane or Trichlorothane.
MasterChem A/C Flush is recommended, followed by
compressed air.
PROCEDURE:
1)
Remove refrigerant, following all federal guidelines and
regulations and remove the old compressor.
Disconnect the high pressure line (the small line) at
the evaporator (for now leave the orifice tube
/expansion valve in place).
2)
IMPORTANT: The high pressure lines and condenser
will most likely be dirty. Flush the lines
and the condenser with the recommended liquid flush
followed with compressed air. It's easy.
Pour cleaner, about 1 quart, in the high pressure line
where it attached to the compressor. Let it flow
down into the condenser and then blow it out with plenty
of air. Once fluid and trash quit coming out, repeat
with more cleaner and air. Do this until you get
clean fluid to exit the lines.
3)
In most cases the orifice screen or drier filter will
have kept the evaporator free from debris.
If the evaporator is dirty it must be cleaned. Use
only a "no residue" solvent in the evaporator as these
solvents tend to evaporate quickly. Extra
care is necessary to blow all the solvent from the
evaporator as often the tubes are not at the lowest
point of the core. If the evaporator is flushed
you should allow additional time with the vacuum pump on
the system in order to "boil out" all the solvent.
No solvent can be left in the system.
4)
Always, WITH NO EXCEPTION, install a new accumulator or
drier filter, and orifice tube (certain vehicles require
a new "liquid line" which contains the orifice tube).
It is acceptable to use the old expansion valve, on
vehicles so equipped, if it is clean and in working
order. At this point, with everything clean,
install the compressor.
5)
Vacuum and service the system (Vacuum the system a
minimum of 30 minutes. One (1) hour is the Evaporator
was flushed).
**
Our compressors are shipped with NO OIL.
New compressors may be shipped with or without oil, so
check tagging and labeling on the box. Add the
appropriate oil charge to the system based on
manufacturers' specifications prior to the refrigerant
charge. (Most front air only systems use 8 total
ounces of refrigerant oil. Most rear air systems
(i.e.. Minivans, etc) use 12 total ounces of refrigerant
oil.
PLEASE CHECK MANUFACTURERS
SPECIFICATIONS.
We recommend PAG oil of the
appropriate viscosity which will be compatible with R12
or R134a refrigerants. Note: We make every
effort to supply all compressors with the appropriate
electrical connections. However, it is possible
that the connector on our compressor could be different
that your application. If this is the case, you may cut
the wire in order to use your connection WITHOUT
affecting your warranty.
If switches
and/or a line manifold are necessary, use these from the
old unit. IMPORTANT NOTE: All
compressors are bench tested at standard RPM's, However,
all compressors MAY NOT ALWAYS turn by hand!
DO NOT USE ANY
REFRIGERANTS OTHER THAN PURE R12 FOR R12 SYSTEMS AND
PURE R134 FOR R134 SYSTEMS. BLENDS SUCH AS HOT
SHOT, FREEZE 12, FREE ZONE ETC OR ANY OTHER R22/R122 ETC
BLEND WILL VOID WARRANTY. NO EXCEPTIONS.
The following information must be returned with the
warranty request on all A/C compressors.
1.
A copy of the original
repair order.
2.
A copy of the invoice the
unit was purchased on.
3.
A copy of the parts
supplier invoice for the receiver drier, expansion
valve, orifice tube (if equipped), A/C system flush, A/C
hose assemblies (if applicable) and any other components
replaced when the compressor was installed.
4.
A copy of the second
(replacement) work order